Deutz TCD 2015 Service Manual & Job Card Overview PDF (EN)

Job card overview TCD 2015 5 5 Job card overview 5.1 Sorted alphabetically © 06/2006 8146-001 1/22

Стр. 1

TCD 2015 Job card overview Sorted alphabetically 5 © 06/2006 8146-001 2/22

Стр. 2

Job card overview TCD 2015 5 © 06/2006 8146-001 3/22 Activity Job card Maintenance group Checking and setting fuel injectors W 07-07-05 Fuel system Checking and setting plunger lift of injection pumps W 07-06-04 Fuel system Checking axial backlash of crankshaft (crankshaft installed) W 02-01-04 Drive system Checking axial backlash of crankshaft (crankshaft removed) W 02-01-04 Drive system Checking piston overhang W 01-04-09 Cylinder head Checking the camshaft W 04-05-06 Engine control Checking the compression pressure W 00-02-06 General Checking the con rod W 02-03-01 Drive system Checking the crankshaft W 02-01-07 Drive system Checking the overhang of the cylinder liner W 03-03-08 Crankcase Checking the piston W 02-09-07 Drive system Checking the piston rings and piston ring grooves W 02-10-03 Drive system Checking the valve guide W 01-06-03 Cylinder head Checking the valve lag W 01-07-08 Cylinder head Checking the valves W 01-05-04 Cylinder head Checking thermostat (removed state) W 09-08-01 Cooling system Disassembling, assembling and checking the rocker arm and rocker arm bracket W 01-02-06 Cylinder head Dismantling and assembling fuel injector W 07-07-02 Fuel system Dismantling and assembling genset support W 03-08-03 Crankcase Grinding the cylinder head sealing surface I 01-04-08 Cylinder head Installing and removing turning gear W 04-06-03 Engine control Mounting engine on assembly block and demoun- ting W 00-05-01 General Removing and installing charge air pipe (A-bank) W 06-07-03 Exhaust system / Charging Removing and installing charge air pipe (B-bank) W 06-07-03 Exhaust system / Charging Removing and installing connecting pipe W 06-02-05 Exhaust system / Charging Removing and installing connecting pipe (Railway) W 06-02-05 Exhaust system / Charging Removing and installing coolant pump W 09-07-08 Cooling system Removing and installing crankcase breather (oil se- parator) W 03-01-11 Crankcase Removing and installing exhaust line (A-bank) W 06-01-05 Exhaust system / Charging Removing and installing exhaust line (B-bank) W 06-01-05 Exhaust system / Charging Removing and installing exhaust manifold W 06-01-07 Exhaust system / Charging

Стр. 3

TCD 2015 Job card overview 5 © 06/2006 8146-001 4/22 Activity Job card Maintenance group Removing and installing exhaust manifold (A-bank) (Railway) W 06-01-07 Exhaust system / Charging Removing and installing exhaust manifold (B-bank) (Railway) W 06-01-07 Exhaust system / Charging Removing and installing exhaust pipe (A-bank) W 06-01-06 Exhaust system / Charging Removing and installing exhaust pipe (B-bank) W 06-01-06 Exhaust system / Charging Removing and installing flame glow plug W 07-01-02 Fuel system Removing and installing flame glow plug (Railway) W 07-01-02 Fuel system Removing and installing flywheel W 12-06-01 Other components Removing and installing fuel pipes W 07-10-06 Fuel system Removing and installing fuel pipes (flame glow plugs) W 07-01-04 Fuel system Removing and installing fuel pipes (flame glow plugs) (Railway) W 07-01-04 Fuel system Removing and installing fuel pipes (Railway) W 07-10-06 Fuel system Removing and installing fuel pressure holding valve W 07-13-01 Fuel system Removing and installing fuel pressure holding valve (Railway) W 07-13-01 Fuel system Removing and installing fuel shut-off valve (flame glow plugs) W 07-01-03 Fuel system Removing and installing fuel shut-off valve (flame glow plugs) (Railway) W 07-01-03 Fuel system Removing and installing gear case cover (Railway) W 04-04-09 Engine control Removing and installing genset support W 03-08-01 Crankcase Removing and installing hydraulic pump drive W 12-08-04 Other components Removing and installing injection pump camshaft W 04-05-07 Engine control Removing and installing injection pumps (cylinder A1) W 07-04-01 Fuel system Removing and installing injection pumps (cylinder A2-B3) W 07-04-01 Fuel system Removing and installing lubricating oil pan (Railway) W 08-04-07 Lube oil system Removing and installing oil pressure pick-up W 08-11-09 Lube oil system Removing and installing oil suction pipe (Railway) W 08-04-06 Lube oil system Removing and installing pressure sensor/tempera- ture sensor (charge air) W 13-08-01 Electrical system Removing and installing pressurestat W 08-11-10 Lube oil system Removing and installing rear cover W 03-09-01 Crankcase

Стр. 4