International Trucks Wiring Diagram Manual (EN)

ELECTRICAL CIRCUIT DIAGRAM MANUAL 0000002601 Electrical Circuit Diagram Manual - 3200, RXT, DuraStar ® , TranStar ® Natural Gas (NG), TranStar ® , WorkStar ® Revision 11 US, Canada, Mexico March 2016 ELECTRICAL CIRCUIT DIAGRAM MANUAL Electrical Circuit Diagram Manual 3200 RXT DuraStar ® - 4100, 4300, 4400 TranStar ® Natural Gas (NG) TranStar ® - 8500, 8600 WorkStar ® - 7300, 7400, 7500, 7600, 7700 Navistar, Inc. 2701 Navistar Drive, Lisle, IL 60532 USA © 2016 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

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Table of Contents

TABLE OF CONTENTS TABLE OF CONTENTS 2. INSTRUCTIONS AND CHARTS (CHAPTER 2)................................................................ 1 2.1. ABBREVIATIONS, P. 1..................................................................................... 1 2.2. ACRONYMS, P. 2.......................................................................................... 2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3............................................................. 3 2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4............................................. 4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5.................................. 5 2.6.

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6.................................. 6 2.7. LAMP BULB CHART, P. 7................................................................................. 7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8......................................................... 8 2.9. SCHEMATIC SYMBOL CHART, P. 9..................................................................... 9 2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10....................................................... 10 2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11........................................................ 11 2.12.

SCHEMATIC SYMBOL CHART (CONT.), P.12........................................................ 12 3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3).................................................................................. 13 3.1. BATTERY FEED, DUAL, P. 1............................................................................ 13 3.2. BATTERY FEED, DUAL WITH 500K BAUD RATE, P. 1A............................................ 14 3.3. BATTERY FEED, DUAL (CONT.), P. 2................................................................. 15 3.4. BATTERY FEED, DUAL WITH 500K BAUD RATE (CONT.), P. 2A.................................. 16 3.5.

BATTERY FEED, DUAL (CONT.), P. 3................................................................. 17 3.6. BATTERY FEED, DUAL WITH 500K BAUD RATE (CONT.), P. 3A.................................. 18 3.7. ACCESSORY FEED, P. 4................................................................................ 19 3.8. ACCESSORY FEED STANDARD WITH BODY BUILDER WITH 500K BAUD RATE, P. 4A..... 20 3.9. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5.......... 21 3.10. IGNITION FEED WITH 500K BAUD RATE, P. 5A..................................................... 22 3.11. IGNITION FEED – RELAY 1, P. 6....................................................................... 23 3.12.

IGNITION FEED WITH 500K BAUD RATE 1, P. 6A................................................... 24 3.13. IGNITION FEED – RELAY 2, P. 7....................................................................... 25 3.14. IGNITION FEED – RELAY 2 (CONT.), P. 7A........................................................... 26 3.15. IGNITION FEED WITH 500K BAUD RATE 2, P. 7B................................................... 27 3.16. IGNITION FEED – RELAY 3, P. 8....................................................................... 28 3.17. IGNITION FEED – RELAY 3 WITH 500K BAUD RATE, P. 8A....................................... 29 3.18. J1708 DATA LINK – PUBLIC EFFECTS, P.

9.......................................................... 30 3.19. J1708 DATA LINK – PUBLIC EFFECTS (CONT.), P. 10.............................................. 31 3.20. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11....................... 32 3.21. J1939 DATA LINK, P. 12................................................................................. 33 3.22. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS, P. 12A................................. 34 3.23. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12B....................... 35 3.24. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS (CONT.), P. 12C....................... 36 3.25. J1939 DATA LINK WITH OPTIONS, P.

12D........................................................... 37 3.26. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13................................................... 38 3.27. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13A................................................. 39 3.28. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13B................................................. 40 3.29. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14................................................... 41 3.30. J1939 DATA LINK – I6 ENGINE, P. 15................................................................. 42 3.31. J1939 DATA LINK – IBB ENGINE, P. 16...............................................................

43 3.32. J1939 DATA LINK – IBB ENGINE (CONT.), P. 16A................................................... 44 3.33. GROUND – IP, P. 17...................................................................................... 45 3.34. GROUND – IP (CONT.), P. 18........................................................................... 46 3.35. GROUND – IP (CONT.), P. 19........................................................................... 47 i

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Table of Contents

TABLE OF CONTENTS TABLE OF CONTENTS (CONT.) 3.36. GROUND – IP (CONT.), P. 20........................................................................... 48 3.37. GROUND – CHASSIS, P. 21............................................................................ 49 3.38. GROUND – CHASSIS (CONT.), P. 22.................................................................. 50 3.39. GROUND – CHASSIS (CONT.), P. 23.................................................................. 51 3.40. GROUND – CHASSIS (CONT.), P. 24.................................................................. 52 3.41. GROUND – CHASSIS WITH HEAVY DUTY DIESEL, P. 25......................................... 53 3.42.

ENGINE GROUND – V8 ENGINE, P. 26............................................................... 54 3.43. ENGINE GROUND – IBB ENGINE, P. 27.............................................................. 55 3.44. ENGINE GROUND – IBB ENGINE (CONT.), P. 27A.................................................. 56 3.45. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27B.................................... 57 3.46. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27C.................................... 58 3.47. ZERO VOLT REFERENCE, P. 28....................................................................... 59 3.48. ZERO VOLT REFERENCE (CONT.), P.

28A........................................................... 60 3.49. ZERO VOLT REFERENCE (CONT.), P. 28B........................................................... 61 3.50. BATTERY FEED, SINGLE, P. 29........................................................................ 62 3.51. BATTERY FEED, SINGLE WITH 500K BAUD RATE, P. 29A........................................ 63 3.52. BATTERY FEED, SINGLE (CONT.), P. 30............................................................. 64 3.53. BATTERY FEED, SINGLE WITH 500K BAUD RATE (CONT.), P. 30A............................. 65 3.54. J1939 DATA LINK – V8 ENGINE, P. 31................................................................ 66 3.55.

J1939 WITH CUMMINS ISB ENGINE, P. 31A......................................................... 67 3.56. J1939 WITH CUMMINS ISB ENGINE (CONT.), P. 31B............................................... 68 3.57. J1939 WITH CUMMINS ISB ENGINE (CONT.), P. 31C.............................................. 69 3.58. J1939 WITH 2013 INTERNATIONAL BIG BORE ENGINE, P. 31D................................. 70 3.59. GROUND – SEAT AND SEATBELT SENSOR, P. 32................................................. 71 3.60. LATCHING RELAY, P. 33................................................................................. 72 3.61. J1939 DATA LINK I6 ENGINE, P.

34.................................................................... 73 3.62. J1939 DATA LINK I6 ENGINE (CONT.), P. 34A....................................................... 74 3.63. J1939 DATA LINK I6 ENGINE (CONT.), P. 34B....................................................... 75 3.64. ENGINE GROUND I6 ENGINE, P. 35.................................................................. 76 3.65. ENGINE BLOCK GROUND I6 ENGINE, P. 35A....................................................... 77 3.66. J1939 DATA LINK WITH UTILITY BODY CONNECTIONS, P. 36................................... 78 3.67. J1939 DATA LINK – ISL–G ENGINE, P. 37............................................................

79 3.68. J1939 DATA LINK WITH ISB ENGINE, P. 37A........................................................ 80 3.69. TRAILER SOCKET GROUND, P. 38................................................................... 81 3.70. TRAILER SOCKET GROUND (CONT.), P. 38A....................................................... 82 3.71. SART CLOCK MODULE, P. 39.......................................................................... 83 3.72. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE, P. 40........................ 84 3.73. 250K J1939 CAB DATA LINK WITH 500K REGULATORY UPDATE (CONT.), P. 40A............ 85 3.74. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH 500K BAUD RATE, P. 41...... 86 3.75.

J1939 DATA LINK WITH ALLISON TRANSMISSION WITH 500K BAUD RATE, P. 42........... 87 3.76. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH WINGMAN WITH 500K BAUD RATE, P. 43........................................................................................ 88 3.77. J1939 DATA LINK WITH ALLISON TRANSMISSION WITH CENTER PANEL WITH 500K BAUD RATE, P. 44........................................................................................ 89 3.78. J1939 DATA LINK WITHOUT ALLISON TRANSMISSION WITH WINGMAN WITH 500K BAUD RATE, P. 45........................................................................................ 90 3.79. J1939 DATA LINK WITH HYDRAULIC BRAKES WITH 500K BAUD RATE, P.

46................ 91 3.80. J1939 DATA LINK WITH 500K BAUD RATE WITH TC10 TRANSMISSION WITH IBB ENGINE, P. 47............................................................................................. 92 3.81. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH IBB ENGINE, P. 48............................................................................................. 93 ii

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Table of Contents

TABLE OF CONTENTS TABLE OF CONTENTS (CONT.) 3.82. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH CUMMINS ISB ENGINE WITH WORKSTAR, P. 49................................................... 94 3.83. J1939 DATA LINK WITH 500K BAUD RATE WITH 2010 SCR I6 ENGINE, P. 50................. 95 3.84. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH MID/HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 51............................ 96 3.85. J1939 DATA LINK WITH 500K BAUD RATE WITH BACKBONE WITH MID/HIGH CAB WITH 2010 SCR I6 ENGINE, P. 52..................................................................... 97 3.86.

J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON WTEC GEN 4 WITH MID/HIGH CAB WITH CREW CAB WITH 2010 SCR I6 ENGINE, P. 53............................ 98 3.87. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH CUMMINS ISB ENGINE, P. 54.......................................................................... 99 3.88. J1939 DATA LINK WITH 500K BAUD RATE WITH ALLISON TRANSMISSION WITH CUMMINS ISB ENGINE (CONT.), P. 55.............................................................. 100 3.89. J1939 250K / 500K EATON EPS WITH CUMMINS ISB ENGINE, P. 56.......................... 101 3.90. J1939 DATA LINK WITH TRANSTAR, P. 57..........................................................

102 4. CAB ACCESSORIES (CHAPTER 4)......................................................................... 103 4.1. CIGAR LIGHTER AND POWER FEED, P. 1......................................................... 103 4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2............................................... 104 4.3. CB POWER RADIO, P. 3............................................................................... 105 4.4. COMPASS DISPLAY, P. 4.............................................................................. 106 4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5.......................................... 107 4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P.

6........................... 108 4.7. HORN, ELECTRIC AND AIR, P. 7..................................................................... 109 4.8. HORN, ELECTRIC AND AIR (CONT.), P. 8........................................................... 110 4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9................................................ 111 4.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10................................... 112 4.11. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10A.................................. 113 4.12. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 11.................................... 114 4.13.

POWER MIRRORS – HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A... 115 4.14. 2-WAY RADIO, P. 12.................................................................................... 116 4.15. 2-WAY RADIO (CONT.), P. 12A........................................................................ 117 4.16. WINDSHIELD WIPER, P. 13........................................................................... 118 4.17. WASHER PUMP, P. 14.................................................................................. 119 4.18. SWITCH PACK WITH OPTIONAL GAUGE PACK, P. 15........................................... 120 4.19. ROOF AUXILIARY LOAD, P.

16....................................................................... 121 4.20. SATELLITE COMMUNICATION – QUALCOMM IMCT, P. 17....................................... 122 4.21. SATELLITE COMMUNICATION – TRIPMASTER, P. 18............................................ 123 4.22. COMPUTER PREWIRED – XATA SYSTEM, P. 19.................................................. 124 4.23. CADEC GPS SYSTEM, P. 20.......................................................................... 125 4.24. SATELLITE COMMUNICATION – MOBILEMAX, P. 21............................................. 126 4.25. SELF CONTAINED AIR SEAT, P. 22.................................................................. 127 4.26.

HEATED SEATS, P. 23................................................................................. 128 4.27. INTENTIONALLY LEFT BLANK, P. 24................................................................ 129 4.28. INTENTIONALLY LEFT BLANK, P. 25................................................................ 130 4.29. BACK-UP CAMERA, P. 26............................................................................ 131 4.30. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27............................... 132 4.31. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27A................... 133 4.32. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27B...................

134 4.33. COLLISION AVOIDANCE SYSTEM EATON VORAD VS400 (CONT,), P. 27C................... 135 4.34. BACK-UP CAMERA, P. 28............................................................................. 136 iii

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